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GAN109

5v Regulated Power Source 

  By Michael Simpson

Having suffered the slings and arrows of projects powered by poor power supply designs,  I thought I would throw together a quick little application on building one to use in your breadboard and microcontroller projects.

I'm basing the design on a 7805 and 78L05 voltage regulator chips.  They are easy to use and require a minimal amount of components to put together a nice power supply for a project or two.

I own several commercial power supplies ranging from $15 to several hundred dollars.  But they all suffer from one problem.  They take up to much valuable workbench space.

I found by building some very small 5v regulated supplies I could use several wall warts (AC adapters) located under or behind the workbench.  All I had to do is run the DC side of the AC adapter to my current project.

 

Before I designed the PCB for this project I came up with a few requirements for the power supply.

  1. 2.1 mm coax power input jack

  2.  .1uf  bypass capacitor

  3. Pre and post regulator capacitors

  4. Led for power indication

  5. On/Off Switch

  6. Integrated Reset Switch for microcontrollers

  7. Multiple contact points for breadboard buss

  8. Header connections for non breadboard use

  9. Ability to switch an auxiliary power source

  10. Mounting holes for enclosure mounting.

 

Lets take a look at the schematic that meets all the above criteria.

 

Let me talk a bit about the minimum configuration for the above schematic.  

  • 7805 Regulator chip

  • .1uf Capacitor 

  • 100uf capacitor.

The 100uf will work on the input or output side of the regulator chip so that leaves you some room for a heat sink if you place the 100uf in the C4 position.

If you're not going to use the LED then you don't need R1.

If the switch is not used you will need to bypass it with a couple of jumpers.

The Aux power connector was really meant for all those bots that require multiple power sources.  I got sick of forgetting to disconnect the batteries from the motor controllers.

 

If you decide to build this regulator you have three choices.   You can breadboard it.  Or you can use my custom PCB.  Its only 1.2" x 1.9"  I priced it at just over what I paid to have the board done so others can build this project at a very reasonable price.  

 

 

The Parts

Complete Regulator Kit

 

 

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